Product Description:
The box feeder achieves precise control of material flow by
adjusting the gate height and conveyor belt speed. This equipment
is particularly suitable for processing viscous materials with high
moisture content, such as clay, fly ash, shale, and coal gangue,
and is widely used in the production of sintered bricks and tiles,
and ceramsite.
Its box volume can reach 25-60 m³, allowing for the storage of
sufficient raw materials to ensure continuous operation. The
equipment has a simple and reliable structure, is easy to operate
and maintain, and is a highly cost-effective auxiliary device in
the production line.
Features:
-Uniform and Stable Feeding: Dual control via gate and frequency
conversion speed regulation provides a wide range of feed rate
adjustment, ensuring uniform feeding to subsequent equipment and
improving finished product quality.
-High Adaptability: Capable of conveying viscous materials with a
moisture content up to 20%, effectively solving material sticking
and clogging problems compared to disc feeders or vibrating
feeders.
-Durable Structure: Large housing volume provides buffering; the
chain plate type uses wear-resistant steel plates and high-strength
chains, suitable for materials with high hardness and large block
size.
-Easy Maintenance: Simple and reliable structural design with few
vulnerable parts. Improved equipment features an automatic cleaner
to effectively remove belt debris and prevent belt misalignment.
-Energy Optimization: The patented improved equipment uses a dual
material handling system, saving approximately 30% of installed
power.
Technical Parameters:
| Capacity | 30-70m³/hr |
| Name | Box Feeder |
| Feature | Easy Operation |
| Control System | Automatic |
| Structure | Belt, Frame, Roller |
| Power | 7.5kw |
| Use For | Brick Factory |
| Certification | ISO9001 |
| Environmental | Friendly |
Applications:
1. Brick and Tile Industry: Handles raw materials such as clay,
shale, and coal gangue, feeding them evenly into mixers or
extruders, and enabling the proportional blending of internally
combusted pulverized coal. The quality of the box-type feeder
directly affects the working efficiency of subsequent equipment
such as crushers, mixers, and vacuum extruders.
2. Expanded Ceramsite/Lightweight Aggregate Industry: Conveys raw
materials such as fly ash and sludge, ensuring accurate batching;
it is a commonly used piece of equipment in expanded ceramsite
production lines.
3. Other Industries: Used in metallurgy, chemical industry, coal
mining, and other fields for conveying bulk granular materials or
powders.
Structure and Working Principle:
-Structural Composition: The equipment mainly consists of a housing
(hopper), conveying device (belt or chain), gate adjustment device,
material feeding device, drive unit (motor, reducer), and frame.
-Working Principle: The motor drives the drive roller through the
reducer, which in turn drives the conveyor belt or chain in a
cyclical motion. Material enters the housing from the top and
accumulates on the conveying device. Precise feeding is achieved
through the following dual adjustments:
1. Gate height adjustment: controls the material layer thickness.
2. Conveying speed adjustment: controls the material flow rate.
For wet, sticky materials prone to bridging, the equipment's
material feeding device (rotary cutter or feeding bar) actively
breaks up loose, muddy materials, preventing bridging and ensuring
smooth material flow.
Support and Services:
Our Automatic Brick Plant is designed to provide efficient and
reliable brick production with minimal manual intervention. To
ensure optimal performance and longevity of the equipment, we offer
comprehensive technical support and services.
Technical Support:
Our team of experienced engineers and technicians is available to
assist with installation, commissioning, and troubleshooting of the
Automatic Brick Plant. We provide detailed user manuals,
maintenance guides, and operational training to help you maximize
productivity.
Maintenance Services:
Regular maintenance is crucial for the smooth operation of the
brick plant. We offer scheduled maintenance services, including
inspection, lubrication, parts replacement, and system calibration
to prevent unexpected breakdowns and extend the lifespan of the
equipment.
Spare Parts Supply:
We maintain an inventory of genuine spare parts to ensure quick
replacement and minimize downtime. Our support team can help
identify and supply the necessary components tailored to your
specific plant model.
Upgrades and Customization:
To keep up with technological advancements and changing production
needs, we provide upgrade options and customization services. This
includes software updates, hardware enhancements, and integration
with automation systems.
Remote Assistance:
For immediate support, we offer remote diagnostics and
troubleshooting through secure communication channels. This enables
our experts to quickly identify issues and guide your on-site
personnel in resolving them efficiently.
Training Programs:
We conduct comprehensive training sessions for operators and
maintenance staff to ensure safe and effective use of the Automatic
Brick Plant. Training covers operational procedures, safety
protocols, and routine maintenance tasks.
Customer Support Commitment:
Our commitment is to provide prompt and professional support to
minimize any disruption to your production. We work closely with
our clients to understand their needs and offer tailored solutions
that enhance performance and reliability.
